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Sr Failure Analysis Engineer

Anduril Industries is a defense technology company delivering autonomy, AI, and sensor systems to accelerate military capability. The Materials team seeks an experienced Sr. Failure Analysis Engineer in Costa Mesa to lead materials characterization, failure analysis, and lab capability growth to improve product reliability and inform design and manufacturing decisions.

Skills

  • Material characterization (CT, SEM, mechanical testing)
  • Failure analysis and root-cause investigation
  • Materials properties, processing, and manufacturing knowledge
  • Test plan development and data-driven decision making
  • Ability to support engineering drawings, tolerances, and specifications
  • Strong written and verbal communication with diverse stakeholders
  • Mentoring and laboratory procedure development
  • Eligibility for U.S. Top Secret security clearance

Responsibilities

  • Lead material characterization and failure analysis using CT, SEM, and mechanical testing
  • Develop and tailor test plans that balance programmatic risk and enable data-driven decisions
  • Establish and maintain a materials property database and design allowable criteria
  • Collaborate with product and cross-functional teams to identify failure modes and resolve material-related issues
  • Expand and prioritize lab capabilities; train others on experimental procedures and best practices
  • Mentor junior engineers and contribute to team growth and technical expertise
  • Use first-principles physics to guide materials decisions and analyses

Education

  • Bachelor’s degree in Materials Engineering or related field (required)
  • Advanced degree in Materials Science or related field (preferred)

Benefits

  • Comprehensive medical, dental, and vision plans (US)
  • Life and disability insurance covered by company
  • Generous PTO with December holiday hiatus and caregiver/wellness leave
  • Family planning and parenting support including fertility and adoption coverage
  • 24/7 mental health resources, therapy, and life coaching
  • Annual professional development reimbursement
  • Commuter benefits and relocation assistance (role-dependent)
  • 401(k)/retirement plans with employer-supported options
  • Competitive equity grants for full-time offers
To read the complete job description, please click on the ‘Apply’ button

Average salary estimate

$170000 / YEARLY (est.)
min
max
$146000K
$194000K

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Founded in 2017, based out of Irvine, California, Anduril is a defense technology company that builds creative cost-effective products to aid those serving on the front lines of national security. By listening to the national security community, A...

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TEAM SIZE
SALARY RANGE
$146,000/yr - $194,000/yr
EMPLOYMENT TYPE
Full-time, onsite
DATE POSTED
October 16, 2025
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