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Thermal Hardware Engineer (Starship)

SpaceX's Starbase team is developing the Starship heatshield and production processes required for a highly reusable launch vehicle and future Mars missions. We are seeking a hands-on Thermal Hardware Engineer to develop, test, qualify, and iterate thermal protection system (TPS) hardware and processes—from concept through flight hardware and post-flight analysis—working closely with production, analysis, structures, avionics, supply chain, and external vendors.

Skills

  • Experience with thermal protection systems and heatshield materials
  • Fundamentals of aerothermal heating and reentry environments
  • Hands-on hardware experience in extreme thermal applications (rockets, reentry vehicles, etc.)
  • Familiarity with production, installation, qualification, and use of TPS materials
  • CAD experience (Siemens NX or similar) and ability to perform basic thermal/mechanical analysis
  • Ability to drive open-ended design and development challenges and resolve on-floor issues

Responsibilities

  • Develop, test, and qualify new or improved thermal protection system solutions for Starship architecture
  • Own end-to-end thermal hardware solutions from concept through flight hardware and qualification
  • Support production floor and vehicle-level issue resolution for flight hardware
  • Analyze and troubleshoot post-flight heatshield conditions to drive design and process improvements
  • Coordinate multidisciplinary projects with analysis, avionics, structures, supply chain, and reliability teams
  • Work with external vendors, suppliers, and test facilities to source materials, capabilities, and processes

Education

  • Bachelor's degree in engineering, materials science, mechanical engineering, materials engineering, or chemical engineering
  • Relevant coursework or experience in thermodynamics, heat transfer, and material behavior at temperature extremes

Benefits

  • Competitive compensation
  • Health, dental, and vision insurance
  • Retirement plan (401k) and retirement benefits
  • Paid time off and holidays
  • Career development and technical growth opportunities
  • On-site facilities and collaborative engineering environment
To read the complete job description, please click on the ‘Apply’ button
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Average salary estimate

$125000 / YEARLY (est.)
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$90000K
$160000K

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SpaceX, founded by Elon Musk, is an aerospace manufacturer and space transport services company aiming to revolutionize space technology, with the ultimate goal of enabling human life on Mars.

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CULTURE VALUES
Mission Driven
Social Impact Driven
Passion for Exploration
Reward & Recognition
FUNDING
DEPARTMENTS
SENIORITY LEVEL REQUIREMENT
TEAM SIZE
SALARY RANGE
$90,000/yr - $160,000/yr
EMPLOYMENT TYPE
Full-time, onsite
DATE POSTED
October 4, 2025
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