Senior Mechatronic Design Engineer - Denver, CO (on-site)

You in The Role and on The Team 

As a Senior Mechatronic Design Engineer at Prime Robotics, you are a highly skilled technical expert focused on optimizing our robotic product designs from both mechanical and electrical perspectives. Reporting to the VP of Hardware and Robotics Software Engineering, you will work to analyze current designs and drive systematic improvements for better performance, manufacturability, and cost-effectiveness. This is a hands-on technical role where you'll be the lead engineer responsible for design optimization and continuous product improvement. 

What Makes This Role Special 

As a Senior Mechatronic Design Engineer at Prime Robotics, you'll have the unique opportunity to directly impact the performance and quality of cutting-edge warehouse automation technology. You'll work as a leader on challenging design optimization problems while collaborating with international engineering teams to implement improvements that enhance product performance and customer satisfaction. 

This role offers the perfect combination of independent technical work, design creativity, and direct impact on product success. You'll be instrumental in optimizing robotic designs for better performance, manufacturability, and cost-effectiveness while working with the latest automation technologies. 

You'll join a team that values technical excellence, innovation, and independent thinking, where your design expertise will directly contribute to revolutionary advances in warehouse automation technology. 

A Day in the Life at Prime Robotics 

Design Optimization & Analysis 

• Analyze existing robot designs to identify opportunities for mechanical and electrical improvements 

• Conduct comprehensive design reviews and performance assessments of current product portfolio 

• Optimize component selection, materials, and design configurations for enhanced performance and reliability 

• Develop design alternatives and conduct trade-off analyses to determine optimal solutions 

• Create detailed engineering drawings, specifications, and design documentation using CAD software 

• Perform stress analysis, thermal analysis, and other engineering calculations to validate design improvements 

• Research and evaluate new technologies, materials, and components for product enhancement 

• Maintain and optimize Bill of Materials (BOM) for cost reduction and supply chain efficiency 

Mechanical Design Excellence 

• Optimize mechanical systems including structural components, motion systems, and mechanisms 

• Improve joint designs, actuators, sensors, and mechanical interfaces for better performance 

• Conduct tolerance analysis and design validation to ensure reliable mechanical operation 

• Design for durability, maintenance accessibility, and field serviceability 

• Optimize weight distribution, center of gravity, and mechanical stability 

• Enhance mechanical safety features and fail-safe mechanisms 

Electrical Design Enhancement 

• Optimize electrical systems including power distribution, control circuits, and sensor integration 

• Improve cable management, connector selection, and electrical interface designs 

• Enhance electromagnetic compatibility (EMC) and reduce electrical noise/interference 

• Optimize power consumption and thermal management of electrical components 

• Design for electrical safety, protection, and diagnostic capabilities 

• Improve electrical accessibility for maintenance and troubleshooting 

Design for Manufacturing (DFM) & Quality Assurance 

• Apply DFM principles to reduce manufacturing complexity and costs 

• Collaborate with manufacturing teams to optimize designs for production scalability 

• Establish design standards and best practices for consistent quality 

• Develop quality control specifications and acceptance criteria for design improvements 

• Create validation and testing protocols to verify design optimization effectiveness 

• Document design changes and maintain comprehensive design history 

• Manage and optimize Bill of Materials (BOM) including cost analysis, supplier evaluation, and component standardization 

• Conduct BOM reviews to identify cost reduction opportunities and eliminate redundant components 

Technical Leadership 

• Drive design optimization initiatives with minimal supervision and clear accountability 

• Make engineering recommendations and decisions on design trade-offs and technical approaches 

• Coordinate with engineering teams in China to implement design modifications 

• Present design recommendations and technical analysis to leadership team 

• Manage multiple design optimization projects simultaneously with clear prioritization 

Education 

• Bachelor's degree in Mechanical Engineering, Electrical Engineering, Mechatronics, or related field 

• Master's degree preferred with focus on design engineering, robotics, or advanced mechanical systems 

Professional Experience 

• 5+ years of engineering experience in design optimization, robotics, or complex electromechanical systems 

• 3+ years of hands-on mechanical design experience with product development and optimization 

• 2+ years of electrical design experience with control systems, power electronics, or sensor integration 

• Proven track record of independent design work and successful optimization projects 

• Experience with design validation, testing, and performance improvement initiatives 

Technical Skills 

• Advanced CAD proficiency (SolidWorks, AutoCAD, Inventor, or similar) 

• Engineering analysis tools including FEA software, simulation tools, and performance modeling 

• Design for manufacturing principles and cost optimization techniques 

• Quality assurance methodologies and design validation processes 

• BOM management including cost analysis, component sourcing, and supplier evaluation 

• Documentation tools for creating technical specifications and design records 

• Data analysis skills for performance evaluation and design optimization 

Preferred Qualifications 

Robotics & Automation Experience 

• Industrial robotics experience with collaborative robots, autonomous systems, or warehouse automation 

• Robotic system integration including sensors, actuators, and control electronics 

• Motion control systems experience with servo motors, encoders, and positioning systems 

• Safety systems design for industrial robotics applications 

• Human-robot interaction design considerations and safety protocols 

Industry Expertise 

• Warehouse automation or material handling systems experience 

Physical and Work Environment 

Physical Requirements 

• Ability to work in laboratory environments with robotic systems and prototypes 

• Manual dexterity for detailed design work, measurements, and component evaluation 

• Visual acuity for design review, technical documentation, and quality assessment 

• Ability to lift up to 25 lbs when handling components and test equipment 

• Standing and walking for extended periods during design reviews and testing 

Work Environment 

• 100% on-site position based in Denver, CO robotics laboratory and design facility 

• Independent work environment with high levels of autonomy and technical authority 

• Collaborative atmosphere with regular interaction with engineering teams via video conferencing 

• Fast-paced startup environment with dynamic priorities and rapid iteration cycles 

• Hands-on technical work with direct access to robotic systems and design tools 

Base Salary 

$140,000 - $160,000 annually, based on experience and qualifications 

We value our team members and offer meaningful benefits:

• Employer-subsidized medical, dental, and vision insurance plans to support your health and wellbeing
• Dedicated vacation and sick leave that allows you to recharge and take care of yourself when needed
• Invaluable hands-on experience with cutting-edge robotics technology that keeps your skills at the industry forefront
• A collaborative culture where innovation thrives and your work has a real impact
• The excitement of contributing to transformative technology in a fast-growing industry

Prime Robotics is proud to be an EEOE, M/F/D/V, and we are committed to diversity both in practice and spirit at the corporate level. 

Prime Robotics participates in E-Verify. E-Verify is an Internet-based system that compares information from an employee's Form I-9, Employment Eligibility Verification, to data from U.S. Department of Homeland Security and Social Security Administration records to confirm employment eligibility.

We unfortunately cannot offer visa sponsorship for this position.