NPI Manufacturing Engineer

About Delta-Q Technologies:

Delta-Q Technologies (www.delta-q.com) develops and supplies battery chargers to original equipment manufacturers (OEMs) of electric vehicles and industrial equipment. Delta-Q’s unique blend of engineering capability in high-efficiency power electronics and embedded software design delivers innovative battery charging solutions to meet the evolving needs of its customers. With over 4 million vehicles and industrial machines already using its products, Delta-Q’s innovation is enabling the widespread adoption of environmentally friendly electric drive systems. Delta-Q was founded in 1999 and is a privately held company located in Vancouver, Canada.

What We Value:

Perseverance: We don’t give up when it’s hard.

Innovation: We improve our products and processes when it’s a competitive advantage.

Collaboration: We are one team. Respectful, open and honest.

Driving Results: We are here to win. We work hard to deliver on our commitments.

Doing the Right Thing is the central philosophy at Delta-Q. Four simple words that sum up our values, and so much more about our company. It means doing the right thing for our employees, communities, and customers.

We’re passionate about creating a sustainable business and contributing to a greener future for the world. We have a Vision to 'Charge The Future' and we mean it.

At the end of the day, it’s what keeps us going.

About ZAPI GROUP:

Delta-Q is part of the ZAPI GROUP of companies (www.zapigroup.com), a global leader in motion control, battery charging, and autonomous navigation software for electric and hybrid drive systems. As a full-solution supplier, the ZAPI GROUP can support every component OEMs need to design effective electric vehicles that meet cost goals and comply with tightening environmental standards.

Position Summary:

The position plays a critical role in bridging product development and high-volume production. This role supports New Product Introduction (NPI) and continuous improvement of manufacturing processes, ensuring products are designed and built to the highest standards of quality, efficiency, and cost-effectiveness. The role will work closely with cross-functional teams and Contract Manufacturers (CMs), both locally and internationally.

Specific Duties:

New Product Introduction (NPI):

• Lead and coordinate the implementation of manufacturing processes, line performance, testing (including GR&R), and process validation (CPK) to ensure on-time, on-budget product launches.
• Provide regular status updates to program management.
• Offer DFX/DFM (Design for Manufacturing, Assembly, and Test) feedback during product development.
• Collaborate with the Delta Q on-site team to align project schedules, deliverables, and deadlines.
• Support contract manufacturers (CMs) by reviewing PFMEA, control plans, and validation strategies.
• Represent manufacturing in cross-functional teams to ensure product manufacturability and supply chain readiness.
• Manage engineering change orders (ECOs) and schedule deviations to support product builds.
• Coordinate CBOM releases with the NPI Buyer.
• Lead the completion of CM checklists with factory teams through product launch to PVT.

Manufacturing Engineering:

• Identify and implement improvements to manufacturing processes and product designs.
• Develop and maintain work instructions, process flow diagrams, and equipment specifications.
• Lead root cause analysis and corrective actions for production and field issues.
• Ensure adherence to lean manufacturing principles (5S, Kaizen, Kanban, poka-yoke, etc.).

Collaboration with Contract Manufacturers (CM);

• Work on-site with international CMs as needed to resolve production issues and drive process improvements.
• Ensure timely implementation of engineering changes and process updates.
• Support layout design, tooling, and test equipment development.
• Facilitate training and standardization of work at CM sites.
• Support initiatives to reduce waste, energy use, and environmental impact in manufacturing.
• Support compliance with international environmental and safety standards (e.g., RoHS, REACH, ISO 14001).
• Other duties as required.

• Relevant education in Manufacturing, Mechanical, Electronics, or a related discipline.
• 7+ years of experience in high-volume manufacturing, ideally in power electronics or automotive industries.
• Strong understanding of DFMA, APQP, PPAP, PFMEA, SPC, and control plans.
• Hands-on experience with SMT/through-hole PCBA, cable harnesses, mechanical assemblies, and in-process testing.
• Proficient in BOM management and engineering change control.
• Demonstrated success in taking products from concept to production launch.
• Excellent problem-solving, root cause analysis, and project management capabilities.
• Strong communication skills, including technical writing and reporting.
• Fluent in English; proficiency in Hindi or Mandarin is a plus.
• Able to obtain visas for China, Mexico, and India; willing to travel internationally and domestically as needed.
• Proficient in PLM systems (e.g., Arena, Aras).
• Consistently exhibit and model Delta-Q’s company values (Collaboration, Perseverance, Innovation, Driving Results).

Base Salary: $105,000 - $122,000 per year plus bonus.

The compensation offered will be determined by experience, qualifications, knowledge, and skills.

Additional Benefits:

• Hybrid work
• Annual incentive (bonus) program
• 2% GRSP employer matching with Industrial Alliance (iA)
• Comprehensive health and dental benefits with Sunlife Financial
• Paid time off including vacation plus 8 days of personal time per year
• $300 annual Health Spending Account
• Employee & Family Assistance programming with Inkblot Therapy/GreenShield
• In-house gym and showers
• Free employee parking
• EV charging stations
• Dog-friendly office